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Industrial Equipment & Rotating Machinery Industrial Equipment and Rotating Machinery FEA and CFD based Design and Optimization

Industrial Equipment & Rotating Machinery Artificial Intelligence Analysis FEA|CFD & AI Integration

Simulation Dynamics's FEA and CFD based Simulation Design for manufacturing solution helps our customers unify global design, engineering and manufacturing aspects. We are able to work on the same requirements, models and manufacturing process plans, while having the flexibility to meet local requirements. You benefit from better simulation and optimization of manufacturing planning - Forming & Casting - , optimized design and manufacturing processes, and manufacturing intelligence.

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Industrial Equipment & Rotating Machinery, Integrated FEA|CFD with Artificial Intelligence

Consulting services for fluid flow-thermal engineering challenges

Simulation Dynamics provides expert consulting services for fluid flow and thermal engineering challenges using computational fluid dynamics (CFD). Our team of CFD consultants can help you optimize your designs and solve complex engineering problems through simulation.

Our CFD consulting services cover a wide range of applications:

  • ▶ Drag reduction: Our consultants can help you reduce drag and increase the efficiency of your designs, such as aircraft, ships, and automobiles.
  • ▶ HVAC, data rooms, and pressure drop calculations: We can assist with HVAC design, data room cooling, and pressure drop calculations to ensure proper air flow and temperature control.
  • ▶ Fan, turbo, and pump performance: Our experts can help you optimize fan, turbo, and pump performance to achieve maximum efficiency and reduce energy consumption.
  • ▶ Chemical reaction with pollutant prediction: Our consultants can simulate chemical reactions and predict pollutant emissions to ensure compliance with environmental regulations.
  • ▶ Process equipment: We can assist with the design and optimization of process equipment, such as reacting vessels, fluidized beds, bio reactors, mixing tanks, and pharmaceutical manufacturing equipment.
  • ▶ Multiphase erosion and corrosion performance: Our team can simulate the erosion and corrosion of components in multiphase flows to identify potential issues and improve equipment performance.
  • ▶ Heat exchangers: We can simulate the performance of heat exchangers to optimize heat transfer and improve efficiency.
  • ▶ Electronics cooling: Our consultants can assist with the design of cooling systems for electronic components to prevent overheating and ensure optimal performance.
  • ▶ Medical devices: We can help you optimize the performance of medical devices, such as inhalers, drug delivery systems, and surgical instruments, through simulation.

Our CFD consulting services can help you reduce development time and costs, improve product performance, and ensure regulatory compliance.

AI-Driven Simulations for Smarter Engineering.

Simulation Dynamics
Consulting services for fluid flow-thermal engineering challenges, Ansys, Simulia, Siemens, Integrated FEA|CFD with Artificial Intelligence
Industrial Equipment & Rotating Machinery: Consulting services for fluid flow-thermal engineering challenges

Consulting services for structural-thermal engineering challenges

Simulation Dynamics provides expert consulting services for structural and thermal engineering challenges using finite element analysis (FEA). Our team of FEA consultants can help you optimize your designs and solve complex engineering problems through simulation.

Our FEA consulting services cover a wide range of applications:

  • ▶ Stress analysis: Our consultants can analyze stresses, strains, and displacements of parts and assemblies to identify potential failures and improve product performance.
  • ▶ Product and design iteration validation: We can assist with product and design iteration validation to ensure that designs meet performance and safety requirements.
  • ▶ Fatigue and durability: Our experts can simulate fatigue and durability of components and assemblies to predict lifespan and identify potential issues.
  • ▶ Failure analysis: We can assist with failure analysis to identify the root cause of failures and recommend design improvements.
  • ▶ Expert witness and forensic analysis: Our team can provide expert witness and forensic analysis services to assist with legal cases involving structural and thermal engineering issues.
  • ▶ Dynamics analysis: We can simulate shock, seismic, and random vibrations to ensure product performance under various loading conditions.
  • ▶ Drop and impact tests: Our consultants can assist with drop and impact tests to ensure that products can withstand impact loads.
  • ▶ Kinematics analysis: We can simulate motion and kinematics of products and assemblies to optimize design and performance.
  • ▶ Thermal analysis: Our experts can simulate thermal performance of components and assemblies to identify potential overheating and optimize thermal management.

Our FEA consulting services can help you reduce development time and costs, improve product performance, and ensure regulatory compliance.

Solve Complex Problems with Multiphysics Simulation.

Simulation Dynamics
Consulting services for structural-thermal engineering challenges, Ansys, Simulia, Siemens, Integrated FEA|CFD with Artificial Intelligence
Industrial Equipment & Rotating Machinery: Consulting services for structural-thermal engineering challenges

Engineering Consultant for Fatigue and Fracture

Simulation Dynamics provides expert consulting services for fatigue and fracture engineering challenges. Our fatigue and fracture experts can help you optimize your designs and solve complex engineering problems through simulation.

Our fatigue and fracture consulting services cover a wide range of applications:

  • ▶ Design for fatigue: Our experts can simulate low-cycle EN (strain-life), high-cycle SN (stress-life), random vibration and harmonic, and thermo-mechanical creep to optimize designs for fatigue performance.
  • ▶ Bolt fatigue: Our consultants can assist with bolt fatigue analysis to identify potential failure points and recommend design improvements.
  • ▶ Weld fatigue: We can assist with weld fatigue analysis, including seam welds, nominal stress method, structural hot spot stress method, and effective notch stress method.
  • ▶ Fracture mechanics: Our experts can analyze fracture mechanics of components and assemblies to identify potential fracture points and recommend design improvements.

Our fatigue and fracture consulting services can help you reduce development time and costs, improve product performance, and ensure regulatory compliance. We use the latest simulation tools and techniques to deliver accurate and reliable results that you can count on.

Revolutionize Fluid Dynamics with CFD Simulation.

Simulation Dynamics
Engineering Consultant for Fatigue and Fracture, Ansys, Simulia, Siemens, Integrated FEA|CFD with Artificial Intelligence
Industrial Equipment & Rotating Machinery: Engineering Consultant for Fatigue and Fracture

Failure analysis

Failure analysis is a critical process that involves investigating and determining the root cause of a component or system failure. This requires a deep understanding of the many different failure modes that exist for any given system. Simulation Dynamics has extensive experience in failure analysis for various industrial and commercial equipment, including steam turbines, gas turbines, plastic structures, machine tools and fixtures, compressors, office equipment, pumps, turbine blades, mixing blades, rotating shafts, heating fans, exhaust hoods, rotors, turbines, and impellers.

Simulation Dynamics's approach to failure analysis involves a combination of expertise in various engineering disciplines, such as materials science, mechanical engineering, and structural analysis, along with advanced analytical tools and techniques, such as finite element analysis (FEA), computational fluid dynamics (CFD), and fracture mechanics. This approach enables Simulation Dynamics to accurately diagnose and solve complex failure problems, as well as to provide recommendations for preventing future failures.

In addition to failure analysis, Simulation Dynamics also provides safety and stability analysis for lifting and handling equipment. This involves conducting tip-over stability analysis, which brings more insight into the stability of the equipment to improve future design. Stability evaluation and accident reconstruction are also performed in the virtual test machine to save costs and reduce development cycles. The effects of loading, wheelbase size, vehicle speed, top-heaviness, and inclination are studied to understand their impact on the stability of the equipment. This helps to ensure that lifting and handling equipment is designed to operate safely and efficiently, while minimizing the risk of accidents and failures.

Engineering Reliability, One Simulation at a Time.

Simulation Dynamics
Failure analysis, Ansys, Simulia, Siemens, Integrated FEA|CFD with Artificial Intelligence
Industrial Equipment & Rotating Machinery: Failure analysis

Model-Based Systems Engineering (MBSE)

Model-Based Systems Engineering (MBSE) is a methodology that utilizes models to describe and analyze complex systems, including their components, behaviors, interactions, and requirements, throughout their lifecycle. The use of models enables a better understanding of the system and its characteristics, facilitates communication and collaboration among stakeholders, and supports the verification, validation, and optimization of the system design.

CAE (Computer-Aided Engineering) systems simulation is a process that utilizes computer software to simulate the behavior and performance of physical systems and their components, based on mathematical models and numerical methods. CAE can be used to analyze and optimize the design of products, processes, and systems, in various domains such as aerospace, automotive, energy, manufacturing, and healthcare.

The use of a comprehensive set of software with 0D/1D/3D multi-physics component libraries, allows for the simulation of the physics of fluid flow, thermal, mechanical, multi-body, structural, electrical, magnetic, chemistry, and controls, which are essential for many industrial applications. The integrated multi-physics capabilities enable the modeling of complex systems, where the interactions between different physical domains are important, such as in the case of pumps, compressors, oil and gas piping systems, chemical processing plants, and other stationary machinery.

The system simulation tool by our engineers uses 0D/1D models for components, which are strengthened by the capability to perform full 3D analysis (CAD, FEA, CFD) for needed components. This approach allows for the simulation of both the overall system behavior and the detailed performance of specific components, based on the available data and requirements. This flexibility and scalability are essential for the design, analysis, and optimization of complex systems.

The use of DOE (Design of Experiments) and optimization techniques, help us to obtain the best design Pareto, which represents the optimal trade-off between different design criteria and constraints. This approach allows for the exploration of the design space, the identification of the most influential factors, and the selection of the best design alternatives, based on the desired objectives and constraints.

Artificial Intelligence & Machine Learning Powers the Future of Simulation.

Simulation Dynamics
Model-Based Systems Engineering (MBSE), Ansys, Simulia, Siemens, Integrated FEA|CFD with Artificial Intelligence
Industrial Equipment & Rotating Machinery: Model-Based Systems Engineering (MBSE)

Noise & Acoustics Analysis Consultant Services

Simulation Dynamics offers noise and acoustics analysis services to help you optimize your product designs and reduce noise levels. Our experts use advanced simulation tools to accurately predict noise levels and identify noise sources.

Our noise and acoustics analysis services include:

  • ▶ Numerical acoustics simulations: Our experts can simulate engine noise using numerical acoustics simulations to identify potential noise sources and recommend design improvements.
  • ▶ Intake/exhaust noise analysis: We can analyze intake and exhaust noise issues to identify the root causes and recommend design improvements to reduce noise levels.
  • ▶ Cooling fan noise analysis: Our consultants can assist with cooling fan noise analysis to identify potential noise sources and recommend design improvements.
  • ▶ Cabin noise insulation: We can analyze cabin noise issues and recommend design improvements to reduce noise levels and improve passenger comfort.
  • ▶ Elevator noise reduction: Our experts can analyze high-speed elevator noise issues and recommend design improvements to reduce noise levels.

AI Transforms Multiphysics Simulation.

Simulation Dynamics
Noise & Acoustics Analysis Consultant Services, Ansys, Simulia, Siemens, Integrated FEA|CFD with Artificial Intelligence
Industrial Equipment & Rotating Machinery: Noise & Acoustics Analysis Consultant Services